Senior Manufacturing Engineer, Archer

• Bachelor’s degree in Electrical, Aerospace, or Mechanical Engineering, or equivalent practical experience
• 5+ years of experience in aerospace manufacturing, with proven track record in wire harness design, fabrication, routing, and installation (eVTOL, rotorcraft, or other experimental programs preferred)
• Proficiency in CAD/electrical design tools (e.g., CATIA EHI, NX, Capital or equivalent), plus familiarity with PLM/MES systems
• Deep understanding of DFM principles for electrical systems, especially harness build and installation in prototype aircraft
• Ability to understand model based definition and interpret GD&T callouts
• Strong communication, and organizational skills, coupled with a hands-on approach to solving wiring and integration challenges

Desirable

• As part of Archer’s mission, we’re scaling production of our cutting-edge eVTOL aircraft, Midnight 1.0, while planning for the next-generation Midnight 1.1
• On the Manufacturing Design Engineering team, you will develop build plans, assembly tooling and form boards, work instructions, and provide design feedback for avionics harnesses across the aircraft
• You will also troubleshoot and resolve discrepant harnesses or routing challenges, partnering closely with Quality and Design authorities
• Provide technical oversight of wiring and avionics manufacturing activities, from harness design and fabrication to installation, routing, and electrical testing, ensuring each prototype is flight and certification ready
• Collaborate closely with design, quality, and certification teams to embed manufacturability and regulatory requirements early in the wiring design process, mitigating risks before hardware is built
• Develop and refine the build and assembly processes, instructions, tooling strategies, and methods tailored to low-volume, rapidly evolving prototype environments while ensuring traceability through documentation
• Serve as subject matter expert on the shop floor, performing real-time troubleshooting, root-cause analysis, and corrective actions to maintain wiring integrity and meet demanding schedules
• Coordinate with suppliers and internal stakeholders to confirm cable specs, connectors, and components align with FAA standards and program milestones
• Mentor and guide junior manufacturing engineers and technicians, setting best practices for wiring processes, harness management, and quality assurance in a fast-paced, prototype-oriented culture
• Please note that this job description is intended to provide a general overview of the position and does not include an exhaustive list of responsibilities and qualifications