Senior Mechanical Design Engineer, Archer

• BS Degree in Mechanical Engineering with 5+ years or MS with 3+ years of experience in related fields
• Completed at least one full cycle from paper requirements to a finished product
• Expert in NX or other CAD packages
• Strong fundamental understanding of physics (Materials, Heat transfer, free body diagrams, etc.)
• Proficient at mechanical tolerance stackup analysis and expert knowledge of GD&T
• Familiarity with python, matlab or other scripting languages
• Excellent organizational and communication skills, self-starter

Desirable

• Design, develop and test high voltage, high power density motors for eVTOL applications
• Responsible for all aspects of the mechanical design of the electric motor: Rotor and Stator
• Analysis and optimization of the motor design using FEA for mechanical modeling, thermal modeling, acoustics and vibration
• Support validating results through dynamometer testing
• Responsible for Tolerances stack ups, and Monte Carlo simulations
• Ownership through all stages of development from concept, design, testing, validation, and production release and support
• Continuously evaluate new technologies and design improvements to develop the most power dense, efficient and reliable electric motor
• Rapid prototyping of conceptual designs
• Generate design packages – detailed drawings, analysis reports, BOMs, assembly instructions
• Assist with generating vital technical documents for the mechanical team (including technical component specifications, prototype test plan, statement of work for sourcing components, and assembly instruction manuals)
• Integration of motor and controller components